Fully automatic magnetic card punching machine

Product Overview

The fully automatic magnetic card punching and cutting machine is an industrial-grade piece of equipment specially designed for high-precision punching, cutting, and sorting of soft magnetic, paper composite materials, PVC, and other special materials. It integrates high-precision punching, hot stamping, automatic sorting, and customized material collection and aims to provide efficient, stable, and flexible one-stop production solutions for manufacturers of refrigerator magnets, magnetic cards, filter paper, and other products. As the core unit on the production line, it can significantly improve product quality, optimize the production process, and reduce the overall cost.

1. Core Design and Working Principle

The fully automatic magnetic card punching machine adopts the modular design concept and integrates modules such as feeding, punching, hot stamping (optional), visual recognition (optional), sorting, and receiving on the basis of the high-rigidity machine base. The core working principle is as follows:

• Automatic material feeding: The roll or sheet material is smoothly and accurately fed into the punching area through the high-precision servo-driven feeding mechanism.

• Precision stamping and forming: Under the drive of powerful servo power, the stamping die performs high-speed and precise punching action, and the forming of the outer contour of the product is completed in an instant.

• Inline process integration: In combination with hot foil stamping, the die-cut surface can be decorated immediately (this step is optional).

• Automatic sorting and collection: The finished products are automatically sorted through the transmission system and transported to different collection points. This is based on a preset program or visual system to achieve the sorting control of finished products.

The entire system is automated, and the single-piece punching and sorting do not require manual intervention, ensuring the speed and consistency of the entire operation process.

2. Parameters of the fully automatic magnetic card punching machine

3. Detailed Explanation of Core Product Features

• Burr-free Precision Punching Technology

The fully automatic magnet card punching machine adopts a four-column guide structure or a gantry guide structure, and the punching die adopts special alloy steel to ensure the verticality and parallelism of the punching die. This improvement in stability, especially in soft magnets, has solved the problems of wire drawing and burrs that are common in the industry and has given refrigerator magnets and other products a soft feel and a texture that is of great market value.

• Powerful automatic sorting system

The fully automatic magnetic card punching machine integrates a unique automatic sorting system. The system greatly improves the sorting efficiency of mixed production of multiple products or batch orders before shipment. This "unmanned" production system has a unique embedded system.

• Highly flexible modular design

The fully automatic magnetic card punching machine is essentially a platform for customized solutions. In addition to standard punching and waste removal, we can also match hot stamping, detection systems, two-dimensional code marking, and other functions according to your production needs. This stackable design is flexible, allowing one machine to be used for multiple production purposes, thereby significantly improving the user's return on investment.

• Stable and reliable power and transmission

Compared with the traditional clutch motor, the 7.5 kW servo motor has the advantages of high efficiency, precise control, small maintenance, low noise, and low energy waste. This is the main basis for the durability, precision mechanical control of the stamping speed, position, pressure, etc., and also the embodiment of the technical content of the equipment.

• User-friendly customized interaction

Customized production needs require both hardware and software considerations. Therefore, we offer flexible software programming to customize the way finished products are collected, and we offer customized hardware for collection box layout and downstream packaging equipment integration to ensure that the equipment is seamlessly integrated into your smart factory.

4. Application scenario display

Scene 1: Production of cultural and creative refrigerator magnets

Process: soft magnetic coil material → automatic feeding → high-precision special-shaped stamping → automatic classification (according to pattern/color) → collection by classification.

Value: The finished product can be produced at one time and can be directly packaged, with an efficiency increase of more than 200%.

Scene 2: Magnetic card and filter paper punching

Process: composite material → automatic feeding → precision stamping (no burrs) → automatic sorting (qualified/unqualified products) → orderly collection (convenient for packaging).

Value: To ensure the card edge is smooth and feels good, the filter paper is punched and cut to the accurate size without burrs.

Conclusion and contact information

This fully automatic servo magnet punching machine is not only a machine but also a strategic asset for you to improve the level of production technology and cope with the challenges of the future market. We are committed to combining reliable equipment with mature technology and forward-looking automation concepts to create real value for global manufacturing companies.

Feel free to contact our international business staff for customized solutions, detailed technical documentation, or to set up an online test run. Based in Shenzhen, China, we have successfully served customers in more than 50 countries and regions around the world.