The book die-cutting machine is equipped with high-precision die positioning and an adaptive pressure module, which can be adjusted according to the paper weight (50-400 g) to ensure that the die-cutting has no gaps and no burrs.
Top gift company focuses on the subtleties involved in making greeting cards and visual books. Die-cutting technology, as a "quality gate," is no exception, playing a key role in determining the accuracy and quality level of product completion. The book die-cutting machine made in Shenzhen has occupied the European, American, and Southeast Asian markets with more than 15 years of technical accumulation and international design. Targeting the children's literature and high-end gift markets, the "automation + personalization" strategy is exactly the professional equipment that our customers are eager to launch.
Foreign paper product manufacturers are facing three major problems. One is the die-cutting accuracy of complex patterns. Secondly, when producing multiple varieties, frequent equipment changeovers lead to high operating costs. Finally, the problems of low efficiency and low accuracy of manual sorting have always existed. The book die-cutting machine is a one-stop solution to these problems, and the 10 key advantages of the system create the best closed-loop production.
The book die-cutting machine is equipped with high-precision die positioning and an adaptive pressure module, which can be adjusted according to the paper weight (50-400 g) to ensure that the die-cutting has no gaps and no burrs. The die-cutting depth of children's books is extremely high, and the die-cutting depth is controlled at 0.1 mm to ensure that the preset mechanism is not cut off. The quality of the final product is comparable to the high-quality products made by hand in Germany, so the premium associated with the product is booming in modern developed Europe. The growth rate of high-end product association exceeds 30%."
To ensure the durability of the equipment, we have strict requirements for the equipment. From the perspective of maintenance, downtime maintenance directly affects the production schedule. The book die-cutting machine adopts a heavy-duty design, QT450 nodular cast iron integral casting, which is also the core component of the design. The anti-deformation ability reaches an amazing 250 MPa. The Swiss gear 20CrMnTi is the core component, and it has extremely low core softness, which is a wonderful feature, with a simple and clear operation design. The total wear of the integrated gear is set to as low as 60%. The lubrication system has 8,000 hours of trouble-free operation. This is also the best in the industry. The total operational failure rate is as low as 0.3%, which may be related to the best operational environment under the climatic conditions in Europe and the United States. Therefore, the total operating costs are clearly the best economically.
"Multi-purpose" is an important factor in cost maintenance. The die-cutting machine itself, plus the operation module, can produce 18 kinds of complete paper products, such as books, greeting cards, picture albums, and thread-bound books. This operation productivity is equivalent to an increase of 85% in efficiency. From this slogan, we can see that the core of the operation slogan lies in the potential to improve ROI.
The high-end paper industry often requires a combination of die-cutting and hot stamping, and the error of the old equipment exceeds 0.5 mm. The book-type die-cutting machine can be linked with the hot stamping module, and the double servo works together. The position error can be less than 0.1 mm, and the special-shaped die-cutting and hot stamping can be completed at one time. The integrated process improves efficiency by 40%, the product qualification rate increases from 82% to 99.2%, and the waste of secondary processing is reduced.
The stability of the book die-cutting machine comes from 15 years of technical accumulation and more than 20 patents. The machine adopts the Siemens PLC control system, a 7-inch multi-language touch screen (8 languages, including Chinese, English, German, and French), and more than 1,200 foreign parameter presets so that operators can get started within 1 hour. The system uses infrared fault monitoring to detect problems in advance, and the fault elimination time is shortened by 70%. The system has 10 international certifications, such as CE and UL, and can be operated internationally without modification.
For special customization for overseas regions, there are 3㎡ mini models customized for small gift factories in Southeast Asia to help small batch production; there is multi-station online unit automatic unmanned production customized for European publishing groups; there is food-grade cardboard optimized die-cutting mold customized for North American enterprises. Training and die-cutting mold development are two of the service links, and customers are located in more than 30 countries.
The automated sorting and distribution of 1,500 sheets per hour in 10 different standards is a unique advantage created for overseas mass production. A book is sorted by page, and greeting cards of various sizes are sorted into 12 hoppers. The British customer described that the manual labor was reduced from 8 to 2. Their error rate is 0.1%, and they save the company €120,000 a year.
The equipment adopts a Delta 7.5 KW servo motor. The vector control technology is adopted to increase the die-cutting speed to 1500 times per hour, the efficiency is increased by 40%, and the response speed is increased by 300%. The energy recovery function reduces the standby energy consumption of the servo system to 0.5 kWh, saving 20% of energy. These factors have also enabled the technology to obtain the EU ERP and North American Energy Star certifications. One German user saved 1,800 euros per month in electricity costs, with a payback period of 14 months.
Two book collection strategies: sequential collection uses servo-controlled belts to maintain the page number order of the collated books, which is suitable for publishing production lines, and the collated books are arranged in the order of binding. The sorting collection adopts configurable partition chutes, which can collect 12 kinds of sets at the same time and are suitable for gift card production. Both solutions integrate an anti-scratch conveying system, and the damage rate during transportation is ≤0.05%.
The key die-cutting accuracy of +/- 0.05 mm is thanks to the positioning dual servo drive and the Swiss laser system. The engraving die is made of Japanese steel, with a 30% increase in sharpness, combined with an adaptive pressure system that adjusts the pressure according to the thickness of the paper, making the durability of the die reach an unprecedented level. Third-party testing has confirmed that other dies wear down by nearly 0.5 mm after engraving 100,000 units, while this product comes out of the system without burrs.
Shenzhen enterprises have begun to build a global service system, setting up service centers in 12 major overseas markets, with bilingual engineers providing on-site service within 48 hours. The products are equipped with English instructions, teaching videos, and remote diagnosis. The whole machine is guaranteed for one year (key components are guaranteed for two years), the software is upgraded for life, and the corresponding parameters are sent.
This book die-cutting machine has more than 500 satisfied customers worldwide and has become a valuable digital asset. Overseas customers use it not only to buy equipment but also to introduce the "accurate, fast, and flat" intelligent manufacturing system. If you need a customized solution, please contact our official website. If necessary, we can provide parameter tables, cases, or tests.
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