Laminated paper die-cutting machine

1. Main uses of the film-coated paper die-cutting machine

The PE-coated paper die-cutting machine is the most important equipment for making filter paper products. It has strong adaptability, a wide range of forming materials, and a wide range of products, including silicone oil paper, round filter paper, filter paper, filter paper rings, filter paper cores, paper rings, steamer paper, PE-coated paper, non-stick oil paper pads, etc. These products are widely used in important fields such as global food processing, industrial filtration, environmental protection and purification, and catering packaging. Its forming accuracy and quality stability directly affect the use and experience of downstream industries.

The equipment produces steamer paper and non-stick oil paper pads, which can prevent sticking and penetration in high-temperature environments. The die-cut size is accurate and the lamination is highly fitted. These gaskets are suitable for various food processing equipment around the world. The equipment punches filter paper, filter ring paper, filter paper core, and other products with high precision. It ensures the consistency of the filter paper pore size, improves the filtration efficiency of gas and liquid, and meets the strict filtration needs of chemical, automobile, electronics, and other industries. People all over the world use silicone paper for baking, food packaging, and other everyday tasks. This is because its texture does not change after being processed by machines.

The PE-coated paper die-cutting machine adopts advanced processing technology and can process PE-coated paper base material of 120-800 g/m². It can also make suitable molds according to different products. It can easily transform from standard size to customized size, which means it can meet the needs of all its global customers.

2. Technical parameters of the PE-coated paper die-cutting machine

Power supply	AC 380V/50 HZ	Sheet format	Customizable
Total power	8.5KW	Control	PLC control + hydraulic system
Air source	6 kg/cm2	Operators needed	1
Air consumption	Approx. 30L/min	Dimension	L3500*W1500*H1700MM
Punching pressure	2T-6T	Drive	hydraulic system
Weight	Approx. 2000KG	Punched card size	Customizable
Punching accuracy	±0.10mm	Productivity	7500 Cut/H
Applicable card materials	Paper card, PVC, ABS, PET, etc.

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3. Ten major advantages of PE-coated paper die-cutting machines

1. The unique texture output of the film-coated paper die-cutting machine

The PE-coated paper die-cutting machine ensures that the surface of the finished product is flat and smooth, and the PE-coated layer is free from damage and wrinkles through the optimization of the die-cutting process and the pressure control system. The finished products of food safety products such as steamer paper and non-stick oil paper pads have straight edges and flat surfaces. At the same time, it meets the global food contact material safety standards. For industrial filtration products, it can ensure the consistency of the texture of the filtration surface and improve the air permeability and adsorption efficiency of the filtration medium, and the finished product feels far better than the traditional processing equipment. This means that it can meet the high standards of product quality in the high-end market.

2. Durability of the PE-coated paper die-cutting machine

The main components of the equipment are made of high-strength alloy materials and precision machining. The key transmission components adopt imported bearings and a worm gear transmission structure and are equipped with a thin oil centralized lubrication system. Make the equipment more stable and durable. The die-cutting knife board is made of imported German materials and can be used more than 60 million times, far exceeding the industry standard of 20 million times. The whole machine can realize 24-hour continuous operation, and the average annual downtime due to failure is less than 10 hours. This reduces the operating and maintenance costs of equipment for global customers and the risk of production interruption, making it an ideal choice for large-scale mass production.

3. The film-coated paper die-cutting machine is multi-purpose.

The equipment breaks through the limitation that the traditional die-cutting machine can only do one thing at a time. By punching filter paper products and book products at the same time, the core value of "one machine for multiple purposes" is realized. It can quickly replace the mold and adjust the parameters and accurately punch filter paper products such as filter ring paper and paper rings of different sizes. It can also adapt to the special-shaped punching needs of book covers and inner pages, which greatly improves the utilization rate of the equipment. This ability to adapt to a variety of different situations is especially useful for small and medium-sized comprehensive processing enterprises and multi-variety production factories. Help customers save equipment procurement costs and make production more flexible.

4. Die-cutting machine and hot stamping process of coated paper

The PE-coated paper die-cutting machine can be perfectly matched with the hot stamping process module, integrating die-cutting and hot stamping into one. For high-end catering packaging steamer paper, non-stick oil paper pads, or branded silicone oil paper products, the brand logo, pattern, and other hot stamping processes can be completed while the precise punching and forming are completed so as to improve the brand recognition and added value of the products. The hot stamping module has a constant temperature control system, which can control the temperature within ±2℃. The hot stamping pattern is clear and firm and can be adapted to different types of PE-coated paper substrates. It meets the needs of global customers for product differentiation and brand building.

5. Technology of PE-coated paper die-cutting machine

The core technology system of the equipment is based on many years of die-cutting technology experience. The servo system and control system, which are important components of the equipment, adopt well-known brand products and are combined with precision assembly technology to ensure stable operation of the equipment and accurate data processing. With digital control technology, the equipment can collect and monitor data in the production process in real time. Including important information such as die-cutting pressure, production quantity, and early fault warning. It also meets the requirements of the flat-bed die-cutting process control for paper-printed products (CY/T 59—2024). The mature technical system enables the equipment to operate well in various scenarios and places, and the product qualification rate has always been maintained above 99.8%.

6. One-stop solution for film-coated paper die-cutting machine

The coated paper die-cutting machine is a complete solution tailored to the production needs, product specifications, and production capacity of global customers. The equipment can be customized according to the needs of each customer, from the die-cutting size to the processing speed and then to the integration of processes such as hot stamping and waste removal. For small businesses that need to produce different types of products in small batches, the equipment has improved the quick mold change system, and the mold change time is less than 3 minutes. For large enterprises that need to produce in large quantities, an efficient waste removal and continuous feeding system is set up to improve the production capacity per unit time. At the same time, it also provides full-process service support from equipment design and manufacturing to installation, testing, and technical training to ensure that the solution runs well and can adapt to different types of production.

7. Automatic classification and sorting function

The equipment has a high-precision automatic sorting system, which can automatically identify, classify, and sort the finished products through the combination of photoelectric detection and mechanical transmission. For products of different specifications, such as filter paper rings and paper rings, it can accurately identify and sort them into corresponding storage devices. It solves the problems of low efficiency and high error rate of manual sorting in traditional production. The system can be set up with different sorting logic. It can classify products by size, thickness, material, and other factors, with an accuracy rate of up to 99.9%. This saves a lot of labor costs, makes the production process more automated, and is especially suitable for large-scale standardized production worldwide.

8.75 kW automatic servo system

The laminating paper die-cutting machine now uses a 7.5 kW automatic servo system instead of the old asynchronous motor control. The speed loop can respond to signals up to 3 kHz, which can accurately control the die-cutting action and respond quickly. The servo system can simultaneously link the die-cutting shaft and the pulling shaft through a 23-bit high-precision encoder. The positioning accuracy is now ±0.05 mm, which is 100% higher than the old equipment. The servo system also enables the equipment to die-cut at a speed of 300-380 times/minute (using a German knife board), which is more than 50% faster than traditional equipment. The servo system also optimizes energy use, reducing energy use by 30% compared to older equipment. This is in line with the global trend of green production.

9. Customized finished product collection method: adapt to a variety of production scenarios

The equipment has two customized finished product collection methods, which are fully adapted to the production process and the subsequent processing needs of different customers. The first is the sequential collection method, which uses a precise conveying and positioning system to collect finished products in the order of production. This is useful for occasions where the continuity of production batches needs to be maintained and facilitates subsequent batch inspection and traceability. The second is the classification collection method; that is, the automatic classification and sorting system is used to collect the finished products of different specifications and models into the corresponding material boxes. This is useful when producing multiple categories at the same time, and it is convenient for subsequent sorting. The two collection methods can be easily switched with a simple click on the human-machine interface. The collection of materials is very accurate, and the error of the finished product stacking is only 2 mm.

10. Punching is accurate and without burrs.

The punching precision of this PE-coated paper die-cutting machine can reach ±0.1 mm, the lateral error is less than ±0.1 mm, and the length error is less than ±0.05 mm, which is far better than the industry standard. This is due to the precision of the 7.5 kW servo system and the mold design. The machine adopts flat-bed die-cutting technology and has an improved pressure adjustment system, which can accurately match the die-cutting pressure according to different weights of copperplate paper substrate. Ensure that the finished product has smooth edges without burrs, no ink loss on the edges, and no continuous knife phenomenon. It fully meets the strict requirements of the CY/T 59-2024 industry standard for die-cutting quality. The food-grade, burr-free finished products will not shed paper scraps during use, ensuring food safety; the industrial filtration products have precise burr-free edges, making product assembly more convenient and filtration more stable.

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4. Global adaptability and personalized service guarantee

As a local manufacturer in Shenzhen, it has been engaged in the die-cutting equipment business for a long time. Thanks to Shenzhen's complete intelligent manufacturing industry chain and global logistics advantages, the coated paper die-cutting machine has been sold to many countries and regions around the world. The equipment meets all international production standards and has obtained international certifications such as CE and ISO. It meets the voltage and air pressure standards of many places around the world (it can work under 220V or 380V voltage and 0.4 to 0.7 MPa air pressure level), and global customers can easily add it to their production systems.

We have established a complete after-sales service system for the global overseas market. Including lifetime technical support, a 12-month equipment warranty, overseas on-site installation and commissioning, technical training services, etc. We also have a professional multilingual technical team that can quickly help global customers operate and maintain equipment to ensure smooth operation of the equipment. We also have flexible production capacity supply capabilities, which can quickly change the production cycle to meet customer order needs. This helps us deliver equipment to customers on time and helps global customers seize market opportunities.

5. Summary

The PE-coated paper die-cutting machine has become the first choice of filter paper product manufacturers around the world with its wide production adaptability, efficient automation system, and lasting durability. The equipment can not only meet the needs of food processing enterprises for safe and high-quality packaging materials but also meet the needs of industrial manufacturing enterprises for efficient and accurate filtration products.

advantages and global service system, we will continue to focus on technological innovation. We will provide better and more suitable laminating paper die-cutting machine equipment and customized solutions for global customers. We will also help global filter paper product manufacturers improve their core competitiveness and make their business more efficient.