Poker card punching machine

1、Core parameters and technical specifications

When considering purchasing a new card production line, the hard indicators of the poker card punching machine show the lowest level of production capacity and the highest level of quality. We are a smart device manufacturer headquartered in Shenzhen, and we view devices as a combination of intelligent logistics and precision machining. This machine is used to make many different types of cards. It can easily handle various card products, such as game cards, anime cards, collectible cards, PVC bank cards, smart cards, membership cards, transportation cards, and many different types of ID cards. The following are the main parameters tested on a poker card punching machine. It has a high-power servo system of 7.5 KW and an integrated rack design:

Data support: The machine adopts 7.5 kW servo direct drive technology, which has a larger torque reserve than traditional 3.5 kW motors. When stamping PVC bank cards with a thickness of 0.8 mm or thicker, this can maintain a smooth cross-section, so there is no stamping lag or burrs caused by insufficient power.

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2、 Application scenarios of poker card punching machine

Most of the time, traditional card punching machines can only handle one type of card. We are changing the idea of "punching" with our poker card punching machine, as it can handle many different types of cards. As a Chinese supplier, we know that overseas markets have high standards for the use of equipment, so we ensure that the equipment can switch between different scenarios.

1. High-end gaming and entertainment card market

This is the main reason for using this device. By replacing the mold, the device can quickly switch between playing cards, game cards, and anime cards. This applies to standard bridge sizes (57x57 mm) and tarot card sizes (70x120 mm). This device has a special texture stamping buffer system that can prevent the hot stamping layer or UV coating of the card from being scratched. This is very suitable as a card for high-end anime series.

2. Create credit cards and smart cards.

As bank cards and access cards transition from simple PVC to composite metal, the demand for cutting pressure is rapidly increasing. Our 7.5KW servo system can reliably withstand a stamping pressure of 6 tons. This means that the edges of the contactless chip card and smart card will not change shape at all. This meets the strict requirements of ISO international standards for the physical characteristics of bank cards.

3. Special printing and industrial filter paper punching

This is a very important example of the adaptability of the device. The high-precision positioning system of this device can not only handle thin playing cards but also perfectly round the corners of book covers and produce industrial filter paper with extremely high precision. Filter paper is made of sturdy fibers, but ordinary punching machines can pull out the thread. The instantaneous shear speed and tool angle of this device are designed to protect the microporous structure of the filter material. Smooth edges help filter paper seal properly.

4. Anti-counterfeiting receipts and trademarks

When combined with hot stamping technology on the front or back, this device can be used for die-cutting high-end wine labels and anti-counterfeiting labels. Through photoelectric eye positioning and tracking, even when cutting contours on gold-plated patterns, you can achieve precise positioning with a false alarm rate of less than 0.1%.

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3、 Practical Cases

We are sharing a real-life example of technological transformation to help you understand the usefulness of the equipment.

• Customer background: A large printing company in Vietnam, mainly shipping board game sets to the United States and Europe.

• Pain point: Eight old-fashioned poker card punching machines must be fed by hand. Each machine must have three people: two to deliver cards and one to sort and receive cards. When making complex UNO cards with multiple colors that require sorting by color, the sorting error rate can be as high as 5%. Customers complain a lot about this, and the cost of hiring employees each year is also higher.

• Solution: Add two fully automatic poker card punching machines from our company and let them sort the cards themselves.

The following are the operational steps:

• Automatic feeding and punching: This machine has a fly head that can automatically grab printed large films (negatives) and use a servo feeding system to accurately feed them into the die-cutting station. The punching power adopts a 7.5 kW servo to ensure smooth and burr-free edges of each 0.4 mm thick card. This solves the problem of cards sticking together due to the accumulation of burrs in the past.

• Visual and classification system integration: The most important part is to integrate visual and classification systems together. The device has an optional visual recognition system at the discharge outlet. The system can tell the receiving institution what to do based on the color of the card signal.

• Intelligent collection of finished products: In response to the requirement of "color classification," we have added a classification-based collection mode. The device has two separate feeding channels that can automatically stack red and blue boards into separate trays. When you make the same type of poker, it will enter sequential collection mode to ensure that 54 cards are stacked in the correct order. This means that when you put the cards together, you don't have to deal with them anymore.

• Result: After the equipment is installed, only two operators are needed to observe two lines. The sorting accuracy is currently 99.9%. In the past, making a board game took 45 seconds, but now it only takes 8 seconds. The manager of the customer's factory said, "This equipment solves our biggest sorting problem, which is the problem that brings us the most trouble." The poker card punching machine is not just a punching machine; it can also do many other things.

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4. Technical details and their usage methods

In order to achieve the best results in the above situation, we have made significant technological progress. This is not just a pile of machines stacked together; this is an example of a complete, tailored, collaborative solution.

1. High rigidity body and durability design

The practicality of industrial equipment lies in its service life. We use HT300 high-strength cast iron that has undergone artificial aging and annealing treatment to eliminate internal stress in the metal. The bracket weighs 3.5 tons and can prevent excessive body vibration during 160 back-and-forth movements per minute. This ensures the safety of expensive stamping molds and extends the service life of the main bearings to over 10 years. The forced circulation lubrication system on the slider and guide rail reduces the amount of friction loss.

2.75 kW servo system and precise control

The entire series comes standard with a 7.5 kW servo motor instead of a flywheel and clutch. Its advantages are

• Stop and move: The motor can remain stationary when not cutting, which can save a lot of energy compared to conventional hydraulic punching machines.

• Depth adjustable: You can set the dead center position of the punching hole within 0.01 mm through the touch screen. This is very important for cards that use hot stamping technology on the stamping surface, as it can crush paper fibers without flattening the hot stamping protrusions.

3. Non-burr technology ensures unique texture.

The reason why high-end brands are effective is because the cards have a unique texture. We ensure that the card feels smooth in three different ways:

• Micro gap control: There should be a space of 0.03 millimeters between the cutting die and the stamping die.

• Hard rail guide: During the stamping process, long linear guides prevent the slider from moving back and forth.

• Waste separation technology: After drilling is completed, the material return device forcibly removes the waste rack to ensure that the edges are as smooth as baby skin and will not rub against the finished card again.

4. Sequential collection and classified collection

We have revolutionized the way we collect finished products, completely changing the chaotic situation at the end of traditional equipment:

• Collect in order: The card collection device driven by a servo motor neatly stacks perforated card faces in the order of "first punch, first cut, first out" to make playing cards. The counter can set the height of each stack, and the numbers will automatically push forward and output.

• Classification collection: When making cards with different layouts (such as placing different patterns on the same large layout), the device will connect to external signals and use high-speed cylindrical paddles to push different cards into different customized product collection channels. This feature is very suitable for making cards with multiple characters (TCG).

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5、 Good compatibility and growth potential

A mature and fast mold locking system that can replace molds in 15 minutes or less. It is conducive to small-scale production and meets many different production needs.

We manufacture equipment in Shenzhen and sell step-down transformers to North American customers. This is to ensure that our equipment can function properly regardless of the voltage around the world.

Conclusion:

Choosing a good poker machine is like choosing a way of running a business. We are committed to reducing labor costs and increasing product value by focusing on every technical detail from cutting the core to classifying the final product. Our equipment will be your ideal partner for exploring the global high-end card market, as the automated 7.5 kW servo system has higher power, and intelligent classification makes logistics more accurate.