Business card die cutting machine

Die cutting is an important process in the printing, packaging and card making industries, and determines the final shape, texture and value of the product. High-performance die-cutting machines ensure that the edges of products such as business cards, smart cards, bank cards, game cards, playing cards, and animation cards are neat, the dimensions are consistent, and the feel is comfortable. This article will introduce in detail an advanced business card die-cutting machine designed and manufactured in Shenzhen, China, and has been sold to customers around the world. It breaks thru the traditional single stamping function and fully integrates the automatic classification and sorting functions. At the same time, it provides highly customized overall solutions, aiming to change the production efficiency and quality standards of global customers.

Part 1: The key to stamping and cutting of die-cutting machine

The most important thing about equipment is the quality of the products it produces. The purpose of this business card die-cutting machine is to ensure that "precision" and "perfection" are implemented in every stamping link.

1. Accurate punching and cutting, no burrs on the edges: the key to quality

• Technical realization: The equipment adopts high-rigidity integral frame and precision guiding mechanism to ensure the complete stability of the mold closing process. The blade is made of high-quality alloy steel, and is sharp and durable after heat treatment and high-precision grinding.

• Process advantages: The cutter cuts PVC, PETG, paper, composite gold card paper and other materials at the best angle and pressure thru advanced pressure curve control technology. This means "clean cutting" rather than "squeezing and tearing". This avoids common problems such as burrs, dust and delamination on the edges of the cards.

• Data support: Actual production data shows that the equipment can maintain the punching size tolerance within ±0.05mm for a long time, and the parallelism and perpendicularity error is less than 0.03mm. This extremely high precision consistency ensures that even the most complex graphic contour cards can be perfectly mass-produced.

2. Make the product feel different and last a long time.

• Unique texture: Thru careful punching, the fibers on the edge of the material will not have burrs or damage, so that the edge of the card presents a smooth and flat "mirror" or "right angle" effect. This makes the product look and feel much better. This soft texture makes high-end business cards and collectible cards stand out.

• Good durability: The punching process causes little damage to the structure of the card substrate, and the natural toughness of the card is intact. The cards made by this machine perform well in physical property tests such as bending, wear resistance and peeling. For example, the PVC cards it processes can withstand more than 50,000 standard bending tests, far higher than the industry average. This greatly extends the service life of common card products such as smart cards and access cards.

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Part 2: Versatility of Die-Cutting Machines

1. One machine with multiple functions, breaking thru the manufacturing limit

The equipment can be used for a variety of materials and products, thus maximizing the return on investment.

• Core uses: Professionals use it to make various card products, such as standard and special-shaped business cards, IC smart cards, bank cards, game cards (TCG), playing cards, promotional scratch cards, etc.

• Extended applications: By changing the mold and adjusting the settings, it can quickly punch the endpapers and end sheets of hardcover books, produce a large number of special industrial filter papers and self-adhesive labels, and die-cut lightweight cushioning materials. This flexibility allows the factory to respond quickly to a variety of market orders.

2.7.5KW full servo drive system shows that the technology is mature.

The efficiency and reliability of the equipment are directly related to the advancement of the power system. The core power of the machine comes from the 7.5KW high-power automatic servo drive system, which has the following advantages:

• High precision and high speed: The servo motor adopts digital closed-loop control to ensure accurate positioning of each stamping action. It also supports high-speed continuous operation. The maximum punching speed can reach 8000 times per hour, which greatly improves the production capacity while ensuring the correctness of the work.

• Energy saving: 30%~40% energy saving compared with traditional mechanical transmission. The motor only consumes electricity when it is running, and it consumes almost no electricity when it is not running.

• Smooth and intelligent operation: intelligent adjustment of stamping pressure and speed makes the operation smooth and intelligent. The reduction of impact, vibration and noise (running noise ≤75dB) not only makes the working environment better, but also greatly extends the life of key components and reduces the wear of equipment over time.

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Part 3: Automatic sorting, classifying and collecting of die-cutting machines

This is the most important upgrade from "excellent" to "outstanding" for the equipment, and it has solved the bottleneck restricting the next step of development.

Automatic classification and sorting function in cooperation with other systems

After high-speed die-cutting, the machine can add an automatic classification and sorting system, using visual recognition or programming logic.

• Workflow: The system can identify different patterns, colors, models or contents of cards in real time (such as different roles in a set of game cards, or different company positions in the same batch of business cards), and send them to different places.

• Customer value: This function eliminates the tedious and error-prone manual sorting process, and the sorting accuracy rate is as high as 99.9% or more. It has realized "mixed-version production and automatic separation", which greatly accelerates the processing speed of small-batch and multi-variety orders. It is also a key link to realize the flexibility and intelligence of production.

Customized overall solutions give you the flexibility to collect finished products

We offer customized solutions from die cutting to finished product collection. The equipment can be easily connected to the next packaging line and supports various customized finished product collection methods.

• Sequential collection: This method is suitable for card products that need to be arranged in a certain order, such as numbered certificates, tickets, lottery tickets, etc. The system ensures that the finished products are stacked in the exact order of punching and cutting, without any errors.

• Collection by category: In conjunction with the above sorting system, different types of cards are sent to different collection bins, conveyor belts or packaging stations. For example, a set of game cards can be immediately sorted into "common cards" and "rare cards" and then enter different packaging lines.

• Customized expansion: The receiving end can be made into automatic stacking, counting, and bundling, or it can be directly connected to a plastic sealing machine, a coding machine, a quality inspection machine, etc., to form a fully automatic production line.

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Part 4: Value-added process integration, full protection

The hot stamping process is adopted to make the product more valuable.

The equipment can be set up in different ways, and can also be connected with the hot stamping unit to complete the two processes of "hot stamping + die cutting" in one place, which is exactly what the high-end market needs. Hot stamping first and then cutting, to ensure the perfect alignment of hot stamping pattern and card shape. This avoids the errors that can occur during secondary processing. This method is ideal for high-end gaming cards, luxury business cards and VIP cards. It makes the process more efficient while ensuring that the quality is always high.

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Part 5: Technical Details and Specifications of Core Products

Here are the main features that professional customers can use to compare and select devices:

Power supply	AC 380V/50 HZ	Sheet format	Max. 1100*700MM Min. 297*210MM
Total power	6.5KW	Control	PLC control + servo/hydraulic system
Air source	6 kg/cm2	Operators needed	1
Air consumption	Approx. 30L/min	Dimension	L2400*W1500*H1700MM
Punching pressure	2T-6T	Drive	Servo/hydraulic system
Weight	Approx. 1000KG	Punched card size	Max. 210*210MM Min. 54*54MM
Punching accuracy	±0.10mm	Productivity	15000~30000PCS/H
Applicable card materials	Paper card, PVC, ABS, PET, PP, etc.

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Summary

In short, this business card die-cutting machine produced in Shenzhen, which is sold all over the world, together with its detailed technical parameters, shows the growth and transformation of China's high-end manufacturing in the field of post-press equipment. It is not only a card punching machine, but also an intelligent production platform integrating high-precision mechanical manufacturing, digital servo control, intelligent visual recognition, and flexible sorting and collection. By solving a series of key production problems such as precise burr-free punching, multi-functional material adaptation, and automated post-press processing, it helps global card-making companies and printing and packaging companies enhance product competitiveness, simplify production processes, and reduce production costs. Choosing it means choosing a manufacturing method that is oriented to high quality, high efficiency and intelligence.