Card punching machines are industrial high-efficiency equipment used in the card production process of sole proprietorship enterprises. It can also process other materials such as metal cards, wood cards, plastic cards, etc., and automatically classify them. Automatic material classification and sorting. This article aims to provide professional help for global customers, improve equipment utilization, enhance safety, and maximize the productivity of operating businesses. We are a professional company located in Shenzhen, China, engaged in the development and manufacture of card punching machines. Our products are sold to the international market. This article will introduce the operation process and safety points of the Wentong punch card machine. At the same time, it introduces the installation and debugging of the equipment, safety regulations and operation precautions, equipment performance tests, and equipment functions.
In order to ensure the service life of the equipment, the installation and debugging of the card punching machine must be correct. Before installation, the production environment, space configuration, distance of power supply, and flatness of the ground should be considered. Regardless of the model of punching machine, a constant voltage is required. In addition, a dry, dust-free environment is required to avoid circuit and material contamination. The process includes four steps. (1) Connect the power supply and pneumatic function supporting equipment, and check whether the circuit is firm. (2) The machine's foot should be anchored to the ground after the adjustable screw is adjusted to the horizontal position with a level. (3) The air source and air pipe should be connected well. (4) Fix the machine in the designated position. After all four steps are completed, the initial debugging is performed. The machine's sensors and motors should be tested to ensure they are working properly.
The debugging process mainly focused on the inspection of the automatic classification and sorting system of the card punching machine. One of the tests was to feed the machine samples of various materials, such as metal and plastic cards, to check the accuracy of identification and sorting. Global international customers are always troubled by environmental factors, so we recommend using localized settings during debugging, such as changing the sorting speed for stilt areas. Once the settings have been adjusted, run the machine without load to ensure that there is no abnormal noise or vibration. The machine can only reach its full potential when the system is used in conjunction with a card-punching head. This includes a wide variety of cards, such as membership cards and smart cards, among others.
As everyone knows, punch press operators must be careful when using punch presses because they are fast and have various sharp edges. Therefore, supervisors must ensure that operators receive on-the-job training on how to use the punch press, including how to use the emergency stop button and emergency stop guard. Other safe work procedures include following instructions and completely shutting down the equipment, including the guards; operators should never reach into the work area while the equipment is running to avoid pinch points; and cleaning lint and residual material from the equipment to reduce the risk of fire. Safety equipment that must be worn when operating the punch press includes gloves, safety glasses, and a mask when the operator is working on metal cards, and the mask should be worn on all cards.
Customers around the world should consider local circumstances regarding possible precautionary measures.
Customers around the world should consider local conditions when it comes to possible precautions. For example, in hot climates, the production of plastic cards may be affected by material alcoholization, which can lead to inaccurate die-cutting and sorting, so more attention should be paid to the cooling system. In addition, although the automatic sorting function of the card punching machine improves production efficiency, the sensor must be adjusted regularly to prevent misclassification. Our equipment in Shenzhen comes with multilingual manuals to help international customers get up and running quickly and easily. Also, remember that safety protocols are in place for a reason. Equipment can be damaged, or people can be injured, so any action should be preceded by a full risk analysis.
The effectiveness of a card punch machine can be reflected in the machine's performance, production efficiency, and the quality of the cards. Some of the key performance indicators are punching speed, such as 100-200 cards per minute, sorting accuracy (which can be as high as 99% or more), and ease of use of materials. Performance testing is divided into factory testing and on-site testing, both of which are essential for verifying performance. The Shenzhen factory simulates the actual production environment to analyze the punching performance of the punching machine on cards of different materials, such as metal cards, wooden cards, and plastic cards. The customer conducted on-site tests, focusing on the automatic sorting function of the system, such as the sorting efficiency during the mass production of smart cards.
The card punching machine can customize the setting information, which refers to the performance setting, such as customizing the pressure parameters for different material hardness. For the long term, it is best to perform a system evaluation to ensure long-term performance, which can be done by using standard sample cards. For overseas customers, we are able to provide remote diagnosis and assistance to customers to overcome the problem-solving stage of testing, such as sorting deviation or speed reduction. Supported by continuous testing and maintenance, the punching machine is able to deliver smart cards and membership cards to meet the growing global demand.
In conclusion, the operation and maintenance of the Wintone card punch is a whole process. Compared with the steps of machine installation and debugging, safety protocol, performance verification, etc., for any card punch, one of the major manufacturers in Shenzhen guarantees high-quality equipment, global users, and the best card punch for various cards when they are acquired. If this instruction is followed, the borrowing of the punching machine will also minimize the chance of unsafe work. To resolve any issues, our team is ready to assist any party around the world to stimulate smarter production of smart cards.
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