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The core advantages of Wentong IC card die cutting machine

2025-10-09

Shenzhen Wentong IC card die-cutting machine focuses on the research and development and manufacturing of IC card production equipment, and has been widely recognized in the global market with its core technical advantages. The machine is designed to meet the needs of various cards, including but not limited to membership cards, business cards, game cards, ID cards, access cards, attendance cards, IC cards and special-shaped cards. In addition, the equipment can also flexibly package and process various materials such as metal cards, wooden cards, plastic cards, and books, and integrate automatic classification and sorting functions.

 IC card die cutting machine

1.How efficient is the IC die cutting machine in the production process?

The production efficiency advantage of Wentong IC card die-cutting machine comes from the dual design of "automation technology and multi-scene adaptation", which effectively solves the production capacity demand of overseas customers for mass production.

Automated systems reduce costs and improve efficiency:

integrated equipment achieves automatic feeding, die-cutting, grading, and sorting without manual intervention. In the mass production of ID cards, access cards, etc., 2,000 cards can be automatically sorted and die-cut according to specifications, reducing manual sorting time and minimizing errors.

Material compatibility and reduced changeover time:

The equipment can be adjusted for die-cutting of different materials such as metal cards, wooden cards and plastic cards. For example, the production conversion process from plastic membership cards to metal game cards only takes 10 minutes, which improves the flexibility of production.

Ensuring continuous operational stability:

Highly wear-resistant products and automated weighing tools facilitate 24-hour continuous operation with a failure risk of only 0.5%. This risk is critical for large overseas card production plants, as it eliminates the loss of production capacity during downtime, thereby meeting their high demand.

2. How does the IC die-cutting machine ensure the die-cutting accuracy?


The precision of the punching is the key to ensuring the quality of the card (such as the alignment of the ID card information, the edge processing of the geometric shape, etc.). The Wintone IC card punching machine has achieved high precision and stable output in quality control thru three technological innovations:

Precision mechanical structure:

The linear servo drive system and guide rail are all imported, and the die-cutting positioning error is controlled within ±0.01mm. For example, when die-cutting in the IC card chip bonding area, the chip position can be avoided for die-cutting to avoid damage to electronic components. For example, when die-cutting in the IC card chip bonding area, die-cutting can be avoided at the chip position to avoid damage to electronic components.

Intelligent visual calibration assistance:

Integrated with a high-definition visual detection system, it captures the die-cutting position of the card and calibrates the position in real time. The system dynamically adjusts the cutting pressure and position to avoid deformation during the die-cutting process and ensure that the edges of each card are flat and uniform.

In order to meet the needs of overseas customers, we customize high-hardness tungsten steel molds, strictly optimize and control quality parameters, and ensure that the flatness error of the blade is ≤0.005mm. In addition, each device has undergone 10,000 die-cutting tests to ensure accuracy and meet the expectations of overseas customers for card quality (membership card, ID card).

3. What IC card production equipment solutions can Wintone provide?

In order to enrich the supply and meet the needs of overseas customers, Wentong provides a full-chain solution, starting from the perspective of "equipment and services". Meet the needs of customers for small-batch customized services, as well as the needs of mass production of multiple materials.

Diversity:

The production scenario of the customer (i.e. card type, card material, production capacity) determines the configuration of the customized equipment. For example, small card factories in Southeast Asia receive "single-station IC card die-cutting machines + simple sorting systems", while large packaging companies in Europe receive "multi-station die-cutting machines and automated packaging lines".

After-sales:

Our global customer support and after-sales service. Our R&D center in Shenzhen headquarters can provide 24-hour online technical support for global customers. If the equipment fails, we provide remote troubleshooting and diagnosis. For those that require on-site maintenance, we have service outlets that respond within 48 hours, covering Europe, the Americas, Southeast Asia, and the Middle East.

Capacity and training:

When customers' business expands, we provide equipment upgrade services, such as adding sorting modules or expanding die-cutting sizes, as well as operation and maintenance training for customers' employes. Ensure the long-term efficient operation of the equipment and reduce the operation and maintenance costs.

 IC card die cutting machine

4. The core competitiveness of Wentong IC card die-cutting machine

The core values of Wentong are "high efficiency and automation, precision and stability, and customized solutions". Our Wentong IC card die-cutting machines are shipped from Shenzhen to all over the world. We meet all the needs of customers in card production and multi-material packaging, and solve all the worries of customers thru after-sales service and global technical support. In terms of production capacity, quality assurance and multi-functional production settings, WENTONG die-cutting machines have become a reliable solution for global customers.

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