Bank card punch card machine

As the demand for smart cards, payment cards, game cards, and other customized cards grows worldwide, card manufacturers need to have efficient, accurate, and stable production equipment to remain competitive. We are a manufacturer based in Shenzhen, China, specializing in precision die-cutting technology. Our main goal is to make high-quality bank card punching machines available to people all over the world. This machine is more than just a punch press; it is an intelligent production system that can automatically sort, hot stamp, and collect items that are unique to each customer. It is built to meet the high standards of the card manufacturing industry for speed, accuracy, and flexibility.

1. Main functions and features of the bank card punching machine

The main idea behind the design of the bank card embosser was to make one machine do many things and work together without any help. It became a card-issuing platform that could be expanded, rather than just a card-issuing machine.

1.Wide range of materials and products: The machine can professionally punch accurate holes in various card base materials such as PVC, ABS, PETG, and paper composite materials. You can use it on most of the popular card products:

• Payment and identification cards: including bank cards, credit cards, membership cards, access cards, and social security cards

There are many kinds of entertainment and cultural cards, such as game cards, collection cards (such as animation cards), playing cards, board game cards, etc.

Special industrial products: such as smart card chip carrier tape, filter paper, insulation gaskets, etc. By changing the mold and settings, the equipment can also quickly punch and form book-style sticky notes and cut out a large number of filter papers of specific sizes. This shows that it has many uses.

2.Integrated hot stamping surface treatment process: the equipment and hot stamping unit are flexibly matched to complete the punching and hot stamping at one time. This not only makes production more convenient and reduces the errors and losses that may occur during the handling of semi-finished products but also ensures the perfect alignment of the hot stamping pattern and the punching contour. This greatly improves the appearance and feel of high-end cards such as VIP cards and commemorative cards.

3.Fully automatic sorting and distribution system: The equipment has advanced built-in functions, which can automatically sort and distribute. You can use visual recognition or programming settings to classify cards on the production line. For example, cards with different patterns, good products, defective products, etc. can be automatically sorted. This feature is needed when you are making personalized cards, mixed edition game cards, or when the quality control requirements for cards are strict. It can also save a lot of time when you need to sort manually.

4.Finished product collection scheme: We have a variety of flexible finished product collection methods to meet the packaging and processing needs of different orders:

• Sequential collection: The order of the cards after punching is strictly maintained, which is applicable to the cards that need to maintain the serial number or the products that need to be packaged in order.
• Sorting by category: Linked with the automatic sorting system, different types of cards are automatically sent to different collection boxes or stacking positions. This makes sorting and production much easier.

5.The equipment has a rigid frame and a precision guiding system to ensure the accuracy of each stamping, and the cut is smooth and burr-free. This directly makes the unique texture and feel of the card better, and there is no need for secondary trimming. This not only makes the product better but also reduces the cost of raw materials.

2. The equipment solves the biggest

The bank card punching machine gives a clear answer to the problems encountered by global card makers:

• To solve the bottleneck of production efficiency: the production efficiency of traditional single-function equipment is low, and multiple machines need to be used together, with intermediate handling. The machine adopts a 7.5 kW servo drive system, which can complete punching, hot stamping, sorting, and other processes at the same time. It can also be produced quickly and continuously. Theoretically, the maximum punching speed can reach thousands of times per minute, depending on the material and the complexity of the mold. This greatly improves

• Responding to the trend of small batches and multiple varieties: The market needs customization because small batches and multiple varieties are the trend. And the live parts are often replaced. The equipment's quick mold change system and highly programmable automatic control make product switching and handling

• Keep costs low and quality high: Manual sorting is costly and prone to error. The automatic sorting system has a sorting accuracy of over 99.9%, which means you don't need to hire so many skilled workers. Key components such as alloy steel molds and wear-resistant guide posts are designed for long life. This reduces maintenance costs and the chance of machine failure after long periods of operation.

• Meet the complexity of high-end product processes: When you need to complete complex cards such as punching, hot stamping, or even encoding at one time, the previous multi-process approach is prone to deviations in registration. The machine's built-in technology ensures perfect alignment of decorative components and card shapes, improving the overall quality of the product.

• We offer complete production process optimization: we sell both individual machines and integrated solutions that are tailored to your needs. These solutions cover everything from arranging and collecting equipment to designing processes. This helps customers make the most of their entire production line, from raw materials to finished products.

3. Important technical details and equipment parameters

The device works well because it uses tried and tested technology. Here are the most important facts and figures that show its advanced nature and power from a technical point of view:

Drive control system:

• The main transmission adopts a 7.5 kW high-response servo motor. It outputs stable and strong power. It ensures the stability of the stamping process, the speed change range is large, and the machine consumes less energy.

• The main control system is composed of an industrial-grade PLC and an easy-to-operate touch screen interface. It can track settings, find problems, count output, and do other things. It is also easy to use and maintain.

The structure of precision machinery is as follows:

• Punching accuracy: ±0.05 mm. Even for very fine serrated edges or complex special-shaped contours, it can ensure perfect forming.

• Maximum punching pressure: This can be changed according to the thickness and hardness of the materials that customers usually use. The normal range is 20 to 60 tons.

Standard models can accommodate different sizes, but the most common size is 650 mm x 550 mm. They can also be used with mold layouts that have multiple rows and columns to make the most of the material.

Automatic sorting module

Sorting method: Programmable mechanical arm with suction cup or air blowing device, or high-resolution CCD visual recognition system

Sorting speed: The maximum speed can be the same as the punching speed and the main punching rhythm.

Sorting lanes: Usually there are 2 to 4 sorting lanes, but more can be added if needed.

Optional hot stamping unit

Hot stamping method: flat press flat or round press flat.

Hot stamping precision: punching precision within ±0.1 mm.

Temperature control range: from room temperature to 300°C, suitable for many different hot stamping foil materials

Personalized collection system:

Intelligent stacking and synchronized conveyor belts make sequential collection possible.

The sorting channel is directly connected to the sorting collection, and it has its own stacker or collection box.

4. Common uses and target users

Bank card embossing machines are useful for many customers in other countries because they can be used for many different things.

1.Card manufacturers and printing companies: They make a lot of things, such as bank cards, membership cards, gift cards, etc. Their machines need to be very robust, work well for long periods of time, and have built-in hot stamping capabilities. These machines help them fulfill large orders from banks and big stores.

2.Card and anime derivative manufacturers: These products are often technically very complex, have many different versions, and have very strict regulations on the accuracy of colors and patterns. The automatic sorting function of the equipment can quickly sort the cards and make different images. The quick change feature is ideal for producing extra packs and limited editions.

3.Industrial material processors are companies that do precision punching of gaskets, filter paper, electronic label substrates, etc. They have high requirements for punching accuracy and burr-free, and the rigid structure and precise control of the equipment can meet these requirements.

4.High-end custom card studios: The number of cards produced may not be large, but the requirements for quality, uniqueness, and complexity of the process (such as die-cutting and hot stamping) are very high. This is the case for niche markets, and the same is true for high-end commodity markets. The high precision and flexibility of the equipment, as well as the customized solutions we provide, can meet all their needs.

5.People who are making paper and plastic products full time need to consider making cards and other business, as well as making punched books and filter paper. The equipment is worth the money because it can do many different things at once. This allows you to make the most of your assets and handle many different market orders.

This bank card punching machine from Shenzhen, China, is becoming important production equipment for manufacturers in the global card-making and related industries. With its deeply integrated automation features, precise and stable punching quality, highly flexible process configuration, and cutting-edge design for the global market, it helps them improve the level of automation, ensure product quality, and quickly adapt to market changes. We are committed to helping customers by constantly introducing new technologies and better ways and bringing continuous value growth to global partners.